What is a Copper tube heating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Copper tube heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main structure includes ventilation system, convection chamber, Radiation chamber, ventilation system and furnace chamber。

1、Brief introduction of Copper tube heating furnace

Copper tube heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Copper tube heating furnace

2、Copper tube heating furnace principle

Copper tube heating furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，features include energy-efficient, energy saving and environmental protection, Easy to control, Stable and reliable and energy-efficient，is a Copper tube heating furnace，is an advanced Copper tube heating furnace developed by our company in combination with the actual situation of the industry。

Copper tube heating furnace

3、Introduction of advantages of Copper tube heating furnace

Copper tube heating furnaces have the following advantages.

1. Improve product quality

Because the Copper tube heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Intelligent control

The Copper tube heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Improve product quality

Because the Copper tube heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Efficient combustion

The Copper tube heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Copper tube heating furnace

4、Copper tube heating furnace structure composition

The Copper tube heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Copper tube heating furnace

5、Copper tube heating furnace application

Copper tube heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Copper tube heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Copper tube heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Copper tube heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Copper tube heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Copper tube heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Copper tube heating furnace

6、Copper tube heating furnace use

The purpose of Copper tube heating furnace is introduced as follows:

1. Metal forging heating

The Copper tube heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Copper tube heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Copper tube heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Copper tube heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Copper tube heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Copper tube heating furnace

Copper tube heating furnaceIt is mostly used in Metal forging heating, Metal tempering, Metal melting and casting, Energy conservation and environmental protection, Metal forging heating, Metal tempering and so on，the main structure includes combustor, ventilation system, recovery of waste heat, Radiation chamber, convection chamber and so on，This Copper tube heating furnaceThe structural design is more advanced and reasonable.。