Introduction to Hardware heating furnace, heating furnace advantages, characteristics and principles
Hardware heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。
1、Brief introduction of Hardware heating furnace
Hardware heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,the product looks atmospheric.。
Hardware heating furnace
2、Structural advantages of Hardware heating furnace
The Hardware heating furnace has the following structure
- Radiation chamber
- furnace chamber
- ventilation system
- combustor
- combustor
The heat load of the main place for Hardware heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
A space for holding metallic materials for heating.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Hardware heating furnace
3、Advantages of Hardware heating furnace principle
Hardware heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,Widely used in Energy conservation and environmental protection, Metal heat treatment, Metal tempering, Improve production efficiency and Metal forging heating,Structure consists of Radiation chamber, ventilation system, furnace chamber, combustor, ventilation system and so on,The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.,it has the functions of temper, hardening and tempering, normalizing, anneal and heat treatment。
Hardware heating furnace
4、Hardware heating furnace field real shot
On-site aerial photography of Hardware heating furnace。
Hardware heating furnace
As you can see from the live video.,One-combustion energy saving the main structure includes convection chamber, ventilation system, furnace chamber, Radiation chamber, combustor and so on,Hardware heating furnaceSimple structure and reliable operation.。
5、Hardware heating furnace function
Hardware heating furnacemultifunctional, with functions such as normalizing, Casting heating, quench, hardening and tempering and heat treatment,is a kind of high quality and low price Hardware heating furnace,The overall structural design is relatively simple and compact.,generally, it is composed of recovery of waste heat, ventilation system, Radiation chamber, ventilation system, ventilation system and other major components,it can be used in electron, heat treatment, building materials, surface treatment, automobile and other industries,the product looks beautiful.。
Hardware heating furnace
Hardware heating furnacethe advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.,it has the functions of anneal, heat treatment, Forging heating, Casting heating and quench,widely used inbuilding materials,petroleum,Household necessities,aerospace,machinery and other industries。
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