What is a Industrial heat treatment heating furnace? Introduction to the advantages and characteristics of the forging furnace

Industrial heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Widely used inMetal melting and casting,Metal heat treatment,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting and so on。

1、Brief introduction of Industrial heat treatment heating furnace

Industrial heat treatment heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Simple structure and advanced technology.，the main structure includes combustor, convection chamber, furnace chamber, ventilation system, recovery of waste heat and so on，it has the characteristics of energy-efficient, Easy to maintain, energy saving and environmental protection, Stable and reliable and Easy to control，is designed by One-combustion energy saving with advanced technology。

Industrial heat treatment heating furnace

2、Structural advantages of Industrial heat treatment heating furnace

The Industrial heat treatment heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Industrial heat treatment heating furnace

3、Working principle of Industrial heat treatment heating furnace

Industrial heat treatment heating furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is a forging heating device using gas as fuel.，It is mostly used in Metal forging heating, Metal tempering, Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting and so on，it has the functions of normalizing, Casting heating, heat treatment, quench and anneal，super quality and competitive price。

Industrial heat treatment heating furnace

4、Introduction of Industrial heat treatment heating furnace characteristics

Industrial heat treatment heating furnace has the following characteristics

1. Strong adaptability

The Industrial heat treatment heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to control

The combustion system and ventilation system of the Industrial heat treatment heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Stable and reliable

The Industrial heat treatment heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Industrial heat treatment heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Industrial heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Industrial heat treatment heating furnace

5、Functional advantages of Industrial heat treatment heating furnace

Industrial heat treatment heating furnaces have the following advantages.

1. Extend the service life of equipment

The Industrial heat treatment heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Multiple fuel options

Although the Industrial heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Wide application range

The Industrial heat treatment heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Industrial heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Efficient combustion

The Industrial heat treatment heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Industrial heat treatment heating furnace

6、Industrial heat treatment heating furnace principle

Industrial heat treatment heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a Industrial heat treatment heating furnace newly developed by One-combustion energy saving。

Industrial heat treatment heating furnace

Industrial heat treatment heating furnacemultifunctional, with functions such as Casting heating, heat treatment, temper, Forging heating and hardening and tempering，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。