Introduction to Regenerative walking furnace, introduction to forging furnace function advantages and characteristics

Regenerative walking furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is mainly composed of convection chamber, furnace chamber, combustor, recovery of waste heat and ventilation system，productThe structure is novel, special, advanced, reasonable and scientific.，is a popular Regenerative walking furnace，usually used in petroleum, automobile, Household necessities, electron, heat treatment and other fields，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

1、Brief introduction of Regenerative walking furnace

Regenerative walking furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Regenerative walking furnace

2、Regenerative walking furnace function

Regenerative walking furnacemultifunctional, with functions such as quench, hardening and tempering, heat treatment, Forging heating and anneal，is a kind of Regenerative walking furnace manufactured by One-combustion energy saving。

Regenerative walking furnace

3、Introduction of Regenerative walking furnace characteristics

Regenerative walking furnace has the following characteristics

1. Strong adaptability

The Regenerative walking furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to maintain

The structural design of the Regenerative walking furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Regenerative walking furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to control

The combustion system and ventilation system of the Regenerative walking furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Regenerative walking furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Regenerative walking furnace

4、Regenerative walking furnace application

Regenerative walking furnaces have the following purposes.

1. Energy conservation and environmental protection

The Regenerative walking furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Regenerative walking furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative walking furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Regenerative walking furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Regenerative walking furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Regenerative walking furnace

5、Regenerative walking furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Regenerative walking furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Regenerative walking furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It has the functions of Metal melting and casting, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection and Metal heat treatment。

6、Regenerative walking furnace structure

The Regenerative walking furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Regenerative walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Regenerative walking furnace

Regenerative walking furnaceit is mainly composed of recovery of waste heat, furnace chamber, combustor, convection chamber and ventilation system，This Regenerative walking furnaceThe overall structural design is relatively simple，widely used inmaterial,light industry,Machinery manufacturing,metallurgy,war industry and other industries，features include Strong adaptability, energy-efficient, Easy to control, Easy to maintain and energy saving and environmental protection。