Introduction to Continuous carburizing heat treatment industrial furnace, Forging furnace advantages, characteristics and principles

Continuous carburizing heat treatment industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks beautiful.。

1、Brief introduction of Continuous carburizing heat treatment industrial furnace

Continuous carburizing heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is mainly composed of ventilation system, Radiation chamber, convection chamber, combustor and ventilation system，Continuous carburizing heat treatment industrial furnaceThe overall structural design is relatively simple and compact.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，low in price。

Continuous carburizing heat treatment industrial furnace

2、Continuous carburizing heat treatment industrial furnace work site real shot

One-combustion energy saving Continuous carburizing heat treatment industrial furnace HD picture, panoramic shooting。

Continuous carburizing heat treatment industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Continuous carburizing heat treatment industrial furnace principle

Continuous carburizing heat treatment industrial furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is an advanced Continuous carburizing heat treatment industrial furnace developed by our company in combination with the actual situation of the industry。

Continuous carburizing heat treatment industrial furnace

4、Continuous carburizing heat treatment industrial furnace characteristics

The Continuous carburizing heat treatment industrial furnace features are as follows:

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous carburizing heat treatment industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Stable and reliable

The Continuous carburizing heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Efficient heating

The Continuous carburizing heat treatment industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Stable and reliable

The Continuous carburizing heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous carburizing heat treatment industrial furnace

5、Continuous carburizing heat treatment industrial furnace structure composition

The Continuous carburizing heat treatment industrial furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Continuous carburizing heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Radiation chamber

The heat load of the main place for Continuous carburizing heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Continuous carburizing heat treatment industrial furnace

6、Continuous carburizing heat treatment industrial furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Continuous carburizing heat treatment industrial furnace production process and production site, and gain favorable comments and recognition from customers.。

Continuous carburizing heat treatment industrial furnace

As you can see from the live video.，One-combustion energy saving It has a wide range of uses, and is often used inMetal heat treatment,Energy conservation and environmental protection,Metal tempering,Metal melting and casting,Improve production efficiency and so on。

Continuous carburizing heat treatment industrial furnaceis a kind of high quality and low price Continuous carburizing heat treatment industrial furnace，Simple structure and advanced technology.，the main structure includes combustor, furnace chamber, Radiation chamber, convection chamber and ventilation system。