Introduction to Fully protected continuous heat treatment heating furnace, advantages, characteristics and principles of forging furnace

Fully protected continuous heat treatment heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a common Fully protected continuous heat treatment heating furnace，It has a wide range of uses, including Metal forging heating, Metal tempering, Metal heat treatment, Energy conservation and environmental protection and Energy conservation and environmental protection，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a Fully protected continuous heat treatment heating furnace newly developed by One-combustion energy saving。

1、Brief introduction of Fully protected continuous heat treatment heating furnace

Fully protected continuous heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，can be customized according to user's needs.。

Fully protected continuous heat treatment heating furnace

2、Fully protected continuous heat treatment heating furnace structure composition

The Fully protected continuous heat treatment heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Fully protected continuous heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Fully protected continuous heat treatment heating furnace

3、Introduction of Fully protected continuous heat treatment heating furnace characteristics

Fully protected continuous heat treatment heating furnace has the following characteristics

1. Strong adaptability

The Fully protected continuous heat treatment heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Stable and reliable

The Fully protected continuous heat treatment heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Fully protected continuous heat treatment heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Easy to maintain

The structural design of the Fully protected continuous heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Fully protected continuous heat treatment heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Fully protected continuous heat treatment heating furnace

4、Fully protected continuous heat treatment heating furnace advantage

The advantages of Fully protected continuous heat treatment heating furnace are as follows:

1. Wide application range

The Fully protected continuous heat treatment heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Multiple fuel options

Although the Fully protected continuous heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Improve product quality

Because the Fully protected continuous heat treatment heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully protected continuous heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Intelligent control

The Fully protected continuous heat treatment heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Fully protected continuous heat treatment heating furnace

5、Fully protected continuous heat treatment heating furnace function

Fully protected continuous heat treatment heating furnaceit has the functions of Casting heating, hardening and tempering, anneal, heat treatment and quench，low in price，reliable quality。

Fully protected continuous heat treatment heating furnace

Fully protected continuous heat treatment heating furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，is a kind of high quality and low price Fully protected continuous heat treatment heating furnace。