What is a Split type heat treatment heating furnace? Introduction to the principle of forging furnace structure

Split type heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，widely used in Machinery manufacturing, surface treatment, automobile, heat treatment, Household necessities and other fields，is a popular Split type heat treatment heating furnace。

1、Brief introduction of Split type heat treatment heating furnace

Split type heat treatment heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Split type heat treatment heating furnace

2、Split type heat treatment heating furnace HD picture real shot

Take a look at the beautiful pictures of the Split type heat treatment heating furnace, showing the product style.。

Split type heat treatment heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural characteristics of Split type heat treatment heating furnace

The Split type heat treatment heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Split type heat treatment heating furnace

4、Split type heat treatment heating furnace use

The purpose of Split type heat treatment heating furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Split type heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Split type heat treatment heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Split type heat treatment heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Split type heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Split type heat treatment heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Split type heat treatment heating furnace

5、Split type heat treatment heating furnace characteristics

The Split type heat treatment heating furnace features are as follows:

1. Efficient heating

The Split type heat treatment heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Stable and reliable

The Split type heat treatment heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Split type heat treatment heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to maintain

The structural design of the Split type heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Split type heat treatment heating furnace

6、Split type heat treatment heating furnace function

Split type heat treatment heating furnaceit has the functions of hardening and tempering, Casting heating, temper, Forging heating and normalizing，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Split type heat treatment heating furnace

Split type heat treatment heating furnaceWidely used inMetal forging heating,Metal heat treatment,Metal tempering,Energy conservation and environmental protection,Metal forging heating and so on，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。