Introduction to Spheroidization annealing industrial furnace, forging furnace specifications, model parameters

Spheroidization annealing industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it has the characteristics of energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to control and Strong adaptability，it is usually composed of convection chamber, furnace chamber, recovery of waste heat, combustor and ventilation system，Spheroidization annealing industrial furnaceThe overall structural design is relatively simple and compact.。

1、Brief introduction of Spheroidization annealing industrial furnace

Spheroidization annealing industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It is a product series that integrates Metal heat treatment, Improve production efficiency, Metal melting and casting, Metal heat treatment and Energy conservation and environmental protection，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is developed and improved by One-combustion energy saving。

Spheroidization annealing industrial furnace

2、Spheroidization annealing industrial furnace structure composition

The Spheroidization annealing industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Spheroidization annealing industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Spheroidization annealing industrial furnace

3、Spheroidization annealing industrial furnace application

Spheroidization annealing industrial furnaces have the following purposes.

1. Improve production efficiency

The Spheroidization annealing industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Spheroidization annealing industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization annealing industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Spheroidization annealing industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Spheroidization annealing industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Spheroidization annealing industrial furnace

4、Spheroidization annealing industrial furnace principle

Spheroidization annealing industrial furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，features include energy-efficient, Stable and reliable, energy saving and environmental protection, Easy to maintain and Easy to control，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，has been favored by more and more customers.。

Spheroidization annealing industrial furnace

5、Spheroidization annealing industrial furnace function

Spheroidization annealing industrial furnaceit has the functions of Forging heating, Casting heating, anneal, temper and anneal，the product looks beautiful.，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It has a wide range of uses, including Metal forging heating, Metal tempering, Metal melting and casting, Metal forging heating and Metal melting and casting，is a Spheroidization annealing industrial furnace。

Spheroidization annealing industrial furnace

6、Spheroidization annealing industrial furnace quotation

The Spheroidization annealing industrial furnace price is introduced as follows:

1. cost of production

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

2. Product technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

3. Brand strength

At present, there are various brands of Spheroidization annealing industrial furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Spheroidization annealing industrial furnace are different.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Spheroidization annealing industrial furnace have more or less differences in price.

5. Sales model

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

Spheroidization annealing industrial furnace

Spheroidization annealing industrial furnaceIt has the functions of Metal tempering, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection and Metal heat treatment，the product looks atmospheric.。