What is a Pre embedded annealing heat treatment furnace? heating furnace specifications, models, and parameters

Pre embedded annealing heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Pre embedded annealing heat treatment furnace

Pre embedded annealing heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，widely used inchemical industry,light industry,shipping,petroleum,pharmacy and other industries，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，is a Pre embedded annealing heat treatment furnace newly developed by One-combustion energy saving。

Pre embedded annealing heat treatment furnace

2、Pre embedded annealing heat treatment furnace advantage

The advantages of Pre embedded annealing heat treatment furnace are as follows:

1. Uniform heating

The Pre embedded annealing heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Wide application range

The Pre embedded annealing heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Pre embedded annealing heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Uniform heating

The Pre embedded annealing heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Improve product quality

Because the Pre embedded annealing heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Pre embedded annealing heat treatment furnace

3、Pre embedded annealing heat treatment furnace video live broadcast

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Pre embedded annealing heat treatment furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Pre embedded annealing heat treatment furnace

As you can see from the live video.，One-combustion energy saving it has the functions of temper, Casting heating, Forging heating, quench and quench。

4、Pre embedded annealing heat treatment furnace use

The purpose of Pre embedded annealing heat treatment furnace is introduced as follows:

1. Energy conservation and environmental protection

The Pre embedded annealing heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Pre embedded annealing heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Pre embedded annealing heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Pre embedded annealing heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Pre embedded annealing heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Pre embedded annealing heat treatment furnace

5、Pre embedded annealing heat treatment furnace structure composition

The Pre embedded annealing heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Pre embedded annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Pre embedded annealing heat treatment furnace

6、Pre embedded annealing heat treatment furnace characteristics

The Pre embedded annealing heat treatment furnace features are as follows:

1. Efficient heating

The Pre embedded annealing heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Stable and reliable

The Pre embedded annealing heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to maintain

The structural design of the Pre embedded annealing heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Efficient heating

The Pre embedded annealing heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Pre embedded annealing heat treatment furnace

Pre embedded annealing heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。