Introduction to Spheroidization quenching furnace, advantages, characteristics and principles of Forging furnace

Spheroidization quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it is widely used in electron, automobile, pharmacy, Machinery manufacturing and metallurgy。

1、Brief introduction of Spheroidization quenching furnace

Spheroidization quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the characteristics of energy saving and environmental protection, Strong adaptability, Easy to control, Easy to maintain and energy-efficient，It has the functions of Metal tempering, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection and Improve production efficiency，the product looks atmospheric.，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Spheroidization quenching furnace

2、Working principle of Spheroidization quenching furnace

Spheroidization quenching furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Mainly used forMetal forging heating,Metal tempering,Metal heat treatment,Metal melting and casting andEnergy conservation and environmental protection，has been favored by more and more customers.。

Spheroidization quenching furnace

3、Spheroidization quenching furnace video live broadcast

The following is the live video of Spheroidization quenching furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency. of One-combustion energy savingProduction and processing的Spheroidization quenching furnace.。

Spheroidization quenching furnace

As you can see from the live video.，One-combustion energy saving It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

4、Introduction of Spheroidization quenching furnace characteristics

Spheroidization quenching furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Spheroidization quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Efficient heating

The Spheroidization quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Stable and reliable

The Spheroidization quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

The combustion system and ventilation system of the Spheroidization quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Spheroidization quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Spheroidization quenching furnace

5、Spheroidization quenching furnace HD real picture

High-definition picture shooting for various Spheroidization quenching furnace, all-round display, exquisite appearance, excellent quality and trustworthy.。

Spheroidization quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Spheroidization quenching furnace application

Spheroidization quenching furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Spheroidization quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Spheroidization quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Spheroidization quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Spheroidization quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Spheroidization quenching furnace

Spheroidization quenching furnacemultifunctional, with functions such as anneal, quench, heat treatment, Casting heating and Forging heating，the product looks atmospheric.。