Introduction to Spheroidization quenching heating furnace and heating furnace advantages and features

Spheroidization quenching heating furnaceIt is a forging heating device using gas as fuel.，is a popular Spheroidization quenching heating furnace，it is mainly composed of convection chamber, furnace chamber, Radiation chamber, recovery of waste heat and combustor，This Spheroidization quenching heating furnaceThe overall structural design is relatively simple and compact.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，support customization。

1、Brief introduction of Spheroidization quenching heating furnace

Spheroidization quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Spheroidization quenching heating furnace

2、Functional advantages of Spheroidization quenching heating furnace

Spheroidization quenching heating furnaces have the following advantages.

1. Rapid temperature rise

The Spheroidization quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Wide application range

The Spheroidization quenching heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Extend the service life of equipment

The Spheroidization quenching heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. easy to operate

The operation interface of the Spheroidization quenching heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Multiple fuel options

Although the Spheroidization quenching heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Spheroidization quenching heating furnace

3、Spheroidization quenching heating furnace function

Spheroidization quenching heating furnaceit has the functions of temper, normalizing, hardening and tempering, heat treatment and Casting heating，it has the structure of ventilation system, ventilation system, Radiation chamber, combustor and recovery of waste heat，It is a product series that integrates Metal heat treatment, Metal melting and casting, Improve production efficiency, Metal forging heating and Metal tempering，is a Spheroidization quenching heating furnace，widely used inMachinery manufacturing,light industry,automobile,chemical industry,metallurgy and other industries。

Spheroidization quenching heating furnace

4、Structural advantages of Spheroidization quenching heating furnace

The Spheroidization quenching heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Spheroidization quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Spheroidization quenching heating furnace

5、Spheroidization quenching heating furnace application

Spheroidization quenching heating furnaces have the following purposes.

1. Improve production efficiency

The Spheroidization quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Spheroidization quenching heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Spheroidization quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Spheroidization quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Spheroidization quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Spheroidization quenching heating furnace

Spheroidization quenching heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，usually used in Household necessities, surface treatment, petroleum, war industry, heat treatment and other fields。