Introduction to Round tube quenching furnace, introduction to heating furnace advantages and characteristics

Round tube quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，structure mainly includes: convection chamber, furnace chamber, Radiation chamber, ventilation system, combustor and so on，This Round tube quenching furnaceSimple structure and reliable operation.，is based on One-combustion energy saving is an advanced Round tube quenching furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Round tube quenching furnace

Round tube quenching furnaceIt is a forging heating device using gas as fuel.，the product looks atmospheric.，is a common Round tube quenching furnace，support customization。

Round tube quenching furnace

2、Round tube quenching furnace application

Round tube quenching furnaces have the following purposes.

1. Improve production efficiency

The Round tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Round tube quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Round tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Round tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Round tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Round tube quenching furnace

3、Round tube quenching furnace function

Round tube quenching furnaceit has the functions of quench, heat treatment, normalizing, temper and anneal，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a Round tube quenching furnace newly developed by One-combustion energy saving。

Round tube quenching furnace

4、Introduction of Round tube quenching furnace characteristics

Round tube quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the Round tube quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Round tube quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

The combustion system and ventilation system of the Round tube quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Efficient heating

The Round tube quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Round tube quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Round tube quenching furnace

5、Structural advantages of Round tube quenching furnace

The Round tube quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Round tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Round tube quenching furnace

6、Round tube quenching furnace price concessions

The Round tube quenching furnace price is introduced as follows:

1. Product configuration difference

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

2. specifications and models

Customer needs are different, so the required product models will be different. Different product models and different performances will naturally lead to different Round tube quenching furnace prices.

3. sales mode

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

4. company strength

One-combustion energy saving is a self-produced and self-sold Round tube quenching furnace, and has rich experience in the production and manufacturing of Round tube quenching furnace. In the process of production and manufacturing, there is less waste of resources, and the corresponding product prices are also low.

5. Brand strength

At present, there are various brands of Round tube quenching furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Round tube quenching furnace are different.

Round tube quenching furnace

Round tube quenching furnaceThe structural design is more advanced and reasonable.，it is usually composed of ventilation system, recovery of waste heat, furnace chamber, Radiation chamber and convection chamber，It can be used for Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Improve production efficiency, Metal forging heating, Energy conservation and environmental protection and so on。