What is a Heat treatment tube quenching furnace? Introduction to the principle of heating furnace structure

Heat treatment tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it has the characteristics of Stable and reliable, energy saving and environmental protection, energy-efficient, Strong adaptability and Easy to maintain。

1、Brief introduction of Heat treatment tube quenching furnace

Heat treatment tube quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is widely used in aerospace, machinery, heat treatment, pharmacy and machinery，it is an ideal choice for customers to buy Heat treatment tube quenching furnace。

Heat treatment tube quenching furnace

2、Heat treatment tube quenching furnace structure composition

The Heat treatment tube quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Heat treatment tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Heat treatment tube quenching furnace

3、On-site real shot of Heat treatment tube quenching furnace

Display of Heat treatment tube quenching furnace with different specifications and models。

Heat treatment tube quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Heat treatment tube quenching furnace characteristics

The Heat treatment tube quenching furnace features are as follows:

1. Efficient heating

The Heat treatment tube quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Heat treatment tube quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Heat treatment tube quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Stable and reliable

The Heat treatment tube quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Heat treatment tube quenching furnace

5、Advantages of Heat treatment tube quenching furnace principle

Heat treatment tube quenching furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it is widely used inbuilding materials,war industry,shipping,material,Household necessities and other industries，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it is mainly composed of recovery of waste heat, ventilation system, furnace chamber, recovery of waste heat and combustor，Heat treatment tube quenching furnaceThe overall structural design is relatively simple and compact.，is carefully developed by One-combustion energy saving combined with advanced technology。

Heat treatment tube quenching furnace

6、How much is the Heat treatment tube quenching furnace?

The Heat treatment tube quenching furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Model type

Because of different models, the basic configuration of the product is different, so its cost input will be different. The higher the cost input, the higher the market sales price. Generally speaking, the large-scale Heat treatment tube quenching furnace has excellent performance, so it also makes the sales price high.

3. Sales model

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Manufacturer scale

Although there are many manufacturers of products in Shandong(Province), there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

Heat treatment tube quenching furnace

Heat treatment tube quenching furnaceIt can be used for Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal melting and casting, Metal tempering, Improve production efficiency and so on，the product looks atmospheric.。