Introduction to Automatic temperature control trolley forging heating furnace and heating furnace working principle

Automatic temperature control trolley forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。The following is to introduce the Automatic temperature control trolley forging heating furnace:

1、Brief introduction of Automatic temperature control trolley forging heating furnace

Automatic temperature control trolley forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It has a wide range of uses, including Improve production efficiency, Energy conservation and environmental protection, Metal forging heating, Metal melting and casting and Metal heat treatment，usually used in chemical industry, light industry, metallurgy, surface treatment, automobile and other fields，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，multifunctional, with functions such as normalizing, Casting heating, heat treatment, anneal and hardening and tempering。

Automatic temperature control trolley forging heating furnace

2、Automatic temperature control trolley forging heating furnace characteristics

The Automatic temperature control trolley forging heating furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Automatic temperature control trolley forging heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to control

The combustion system and ventilation system of the Automatic temperature control trolley forging heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Efficient heating

The Automatic temperature control trolley forging heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to maintain

The structural design of the Automatic temperature control trolley forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Automatic temperature control trolley forging heating furnace

3、Advantages of Automatic temperature control trolley forging heating furnace principle

Automatic temperature control trolley forging heating furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，is a Automatic temperature control trolley forging heating furnace。

Automatic temperature control trolley forging heating furnace

4、Automatic temperature control trolley forging heating furnace structure composition

The Automatic temperature control trolley forging heating furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Radiation chamber

The heat load of the main place for Automatic temperature control trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automatic temperature control trolley forging heating furnace

5、Automatic temperature control trolley forging heating furnace performance advantage

The advantages of Automatic temperature control trolley forging heating furnace are as follows:

1. Multiple fuel options

Although the Automatic temperature control trolley forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Uniform heating

The Automatic temperature control trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Wide application range

The Automatic temperature control trolley forging heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic temperature control trolley forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Automatic temperature control trolley forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Automatic temperature control trolley forging heating furnace

6、Automatic temperature control trolley forging heating furnace price consultation

The Automatic temperature control trolley forging heating furnace price is introduced as follows:

1. Manufacturer's strength

Our factory has mature and perfect production technology, advanced and intelligent processing technology, abundant labor resources and low investment. Coupled with the influence of special geographical location, our company has invested much less in manpower, material resources and financial resources than other manufacturers.

2. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

3. Product technology

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

4. specifications and models

Because of the different specifications of products, its price will be different, so its selling price is closely related to the model specifications, but the overall selling price of One-combustion energy saving is reasonable among similar products.

5. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Automatic temperature control trolley forging heating furnace price and service can meet the actual needs of customers.

Automatic temperature control trolley forging heating furnace

Automatic temperature control trolley forging heating furnaceit has the functions of temper, quench, Forging heating, normalizing and temper，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。