What is a Roasting tube annealing furnace? Introduction to the advantages and characteristics of the forging furnace

Roasting tube annealing furnaceIt is a forging heating device using gas as fuel.，Commonly used inMetal tempering,Metal heat treatment,Energy conservation and environmental protection,Metal melting and casting,Metal forging heating and so on。The following is to introduce the Roasting tube annealing furnace:

1、Brief introduction of Roasting tube annealing furnace

Roasting tube annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is relatively simple，structure mainly includes: furnace chamber, recovery of waste heat, ventilation system, recovery of waste heat, ventilation system and so on，it has the functions of temper, quench, Forging heating, normalizing and heat treatment，the product looks beautiful.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Roasting tube annealing furnace

2、Structural characteristics of Roasting tube annealing furnace

The Roasting tube annealing furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Roasting tube annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Roasting tube annealing furnace

3、Roasting tube annealing furnace HD real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Roasting tube annealing furnace production process and production site, and gain favorable comments and recognition from customers.。

Roasting tube annealing furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

4、Advantages of Roasting tube annealing furnace principle

Roasting tube annealing furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.，It is mostly used in Improve production efficiency, Metal heat treatment, Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal forging heating and so on。

Roasting tube annealing furnace

5、Introduction of Roasting tube annealing furnace characteristics

Roasting tube annealing furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Roasting tube annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Stable and reliable

The Roasting tube annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to maintain

The structural design of the Roasting tube annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Strong adaptability

The Roasting tube annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Roasting tube annealing furnace

6、How much is the Roasting tube annealing furnace?

The Roasting tube annealing furnace price is introduced as follows:

1. Manufacturer's sales model

One-combustion energy saving Roasting tube annealing furnace manufacturer is a large professional Roasting tube annealing furnaceProduction and processing center, the manufacturer produces and sells products directly to customers, without the influence of the price difference between middlemen. The market price of the manufacturer's products is the ex-factory price, and the Roasting tube annealing furnace price is also low.

2. Company size

At present, there are many manufacturers of products on the market, some of which belong to direct selling manufacturers and some belong to middlemen. Direct selling manufacturers will cost less than middlemen, so the quotation for products will be lower. Therefore, it is recommended that customers buy products from direct selling manufacturers of Roasting tube annealing furnace. In addition, even direct selling manufacturers have different capital status, strength level and technology, and the quotation for Roasting tube annealing furnace will be different.

3. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

4. Product configuration difference

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Roasting tube annealing furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Roasting tube annealing furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

5. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Roasting tube annealing furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Roasting tube annealing furnace price can meet the purchasing needs of customers.

Roasting tube annealing furnace

Roasting tube annealing furnaceit has the functions of Casting heating, hardening and tempering, heat treatment, Forging heating and anneal，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。