Introduction to Regenerative through forging furnace, heating furnace advantages, characteristics and principles

Regenerative through forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as hardening and tempering, heat treatment, anneal, quench and temper，Simple structure and reliable operation.，structure mainly includes: convection chamber, ventilation system, recovery of waste heat, Radiation chamber, ventilation system and so on，is an advanced Regenerative through forging furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Regenerative through forging furnace

Regenerative through forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Regenerative through forging furnace

2、Structural advantages of Regenerative through forging furnace

The Regenerative through forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative through forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Regenerative through forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative through forging furnace

3、Functional advantages of Regenerative through forging furnace

Regenerative through forging furnaces have the following advantages.

1. Intelligent control

The Regenerative through forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Improve product quality

Because the Regenerative through forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Multiple fuel options

Although the Regenerative through forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Uniform heating

The Regenerative through forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Extend the service life of equipment

The Regenerative through forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Regenerative through forging furnace

4、Regenerative through forging furnace HD real shot

Display of Regenerative through forging furnace with different specifications and models。

Regenerative through forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Regenerative through forging furnace application

Regenerative through forging furnaces have the following purposes.

1. Improve production efficiency

The Regenerative through forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative through forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Regenerative through forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Regenerative through forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Regenerative through forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative through forging furnace

6、Regenerative through forging furnace use

The purpose of Regenerative through forging furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative through forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Regenerative through forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal forging heating

The Regenerative through forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Regenerative through forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative through forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Regenerative through forging furnace

Regenerative through forging furnaceit has the functions of Forging heating, normalizing, Casting heating, hardening and tempering and temper，the product looks atmospheric.。