Introduction to Trolley high-temperature heating furnace, advantages, characteristics and principles of forging furnace

Trolley high-temperature heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，support customization。

1、Brief introduction of Trolley high-temperature heating furnace

Trolley high-temperature heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as Casting heating, hardening and tempering, temper, quench and anneal，It is a product series that integrates Metal forging heating, Metal heat treatment, Metal melting and casting, Energy conservation and environmental protection and Metal forging heating，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it has the characteristics of Strong adaptability, Easy to control, Easy to maintain, energy saving and environmental protection and Stable and reliable。

Trolley high-temperature heating furnace

2、Trolley high-temperature heating furnace application

Trolley high-temperature heating furnaces have the following purposes.

1. Improve production efficiency

The Trolley high-temperature heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Trolley high-temperature heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Trolley high-temperature heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Trolley high-temperature heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Trolley high-temperature heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Trolley high-temperature heating furnace

3、Structural characteristics of Trolley high-temperature heating furnace

The Trolley high-temperature heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Trolley high-temperature heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Trolley high-temperature heating furnace

4、Trolley high-temperature heating furnace customer scene picture

Trolley high-temperature heating furnace specifications and models, novel design, beautiful appearance, for our customers to visit.。

Trolley high-temperature heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Video analysis of Trolley high-temperature heating furnace

The following is the live video of Trolley high-temperature heating furnace designed and produced by One-combustion energy saving for users, from which we can see the The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality. of One-combustion energy savingTrolley high-temperature heating furnace.。

Trolley high-temperature heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Trolley high-temperature heating furnaceis a common Trolley high-temperature heating furnace，it has the characteristics of energy-efficient, Strong adaptability, Easy to control, Easy to maintain and Stable and reliable。