Introduction to Explosion proof gas trolley furnace, advantages, characteristics and principles of heating furnace

Explosion proof gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Cheap and high quality。The following is to introduce the Explosion proof gas trolley furnace:

1、Brief introduction of Explosion proof gas trolley furnace

Explosion proof gas trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Explosion proof gas trolley furnace

2、Explosion proof gas trolley furnace advantage

The advantages of Explosion proof gas trolley furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Efficient combustion

The Explosion proof gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Rapid temperature rise

The Explosion proof gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. easy to operate

The operation interface of the Explosion proof gas trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Multiple fuel options

Although the Explosion proof gas trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Explosion proof gas trolley furnace

3、Explosion proof gas trolley furnace structure

The Explosion proof gas trolley furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Explosion proof gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Explosion proof gas trolley furnace

4、Explosion proof gas trolley furnace application

Explosion proof gas trolley furnaces have the following purposes.

1. Improve production efficiency

The Explosion proof gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Explosion proof gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Explosion proof gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Explosion proof gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Explosion proof gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Explosion proof gas trolley furnace

5、Introduction of Explosion proof gas trolley furnace characteristics

Explosion proof gas trolley furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Explosion proof gas trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Stable and reliable

The Explosion proof gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to maintain

The structural design of the Explosion proof gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Strong adaptability

The Explosion proof gas trolley furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Easy to control

The combustion system and ventilation system of the Explosion proof gas trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Explosion proof gas trolley furnace

6、Explosion proof gas trolley furnace function

Explosion proof gas trolley furnaceit has the functions of quench, heat treatment, Forging heating, temper and hardening and tempering，The overall structural design is simple, diverse and beautiful.，it has the structure of convection chamber, ventilation system, furnace chamber, combustor and Radiation chamber，the main features are Strong adaptability, Stable and reliable, energy-efficient, Stable and reliable and Easy to control，is designed by One-combustion energy saving with advanced technology。

Explosion proof gas trolley furnace

Explosion proof gas trolley furnacethe product looks atmospheric.，is a popular Explosion proof gas trolley furnace。