Introduction to Casting heating furnace and forging furnace working principle

Casting heating furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as hardening and tempering, normalizing, quench, heat treatment and normalizing，It can be used for Metal forging heating, Metal melting and casting, Improve production efficiency, Metal heat treatment, Metal tempering, Metal forging heating and so on，is a popular Casting heating furnace，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Casting heating furnace

Casting heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is usually composed of furnace chamber, recovery of waste heat, ventilation system, furnace chamber and combustor，productThe overall structural design is simple and novel.，the product looks beautiful.，is a Casting heating furnace newly developed by One-combustion energy saving。

Casting heating furnace

2、Casting heating furnace function

Casting heating furnacemultifunctional, with functions such as Forging heating, anneal, quench, Casting heating and temper，it has the characteristics of Stable and reliable, Strong adaptability, Easy to maintain, Easy to maintain and Easy to control。

Casting heating furnace

3、Functional advantages of Casting heating furnace

Casting heating furnaces have the following advantages.

1. Efficient combustion

The Casting heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Casting heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Wide application range

The Casting heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Extend the service life of equipment

The Casting heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. easy to operate

The operation interface of the Casting heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Casting heating furnace

4、Casting heating furnace video detail

The following is the live video of Casting heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace. of One-combustion energy savingCasting heating furnace.。

Casting heating furnace

As you can see from the live video.，One-combustion energy saving it has the functions of hardening and tempering, temper, anneal, Casting heating and quench。

5、Casting heating furnace advantage

The advantages of Casting heating furnace are as follows:

1. Improve product quality

Because the Casting heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Uniform heating

The Casting heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Casting heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Multiple fuel options

Although the Casting heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Intelligent control

The Casting heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Casting heating furnace

6、Casting heating furnace performance advantage

Casting heating furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Efficient combustion

The Casting heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Casting heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Intelligent control

The Casting heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. easy to operate

The operation interface of the Casting heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Casting heating furnace

Casting heating furnacethe advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it is mainly composed of ventilation system, Radiation chamber, ventilation system, recovery of waste heat and convection chamber。