Introduction to Regenerative gas truck furnace and heating furnace structure principle

Regenerative gas truck furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。The following is to introduce the Regenerative gas truck furnace:

1、Brief introduction of Regenerative gas truck furnace

Regenerative gas truck furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，be loved by our customers.。

Regenerative gas truck furnace

2、Regenerative gas truck furnace function

Regenerative gas truck furnaceit has the functions of normalizing, anneal, Casting heating, hardening and tempering and Forging heating，It is a product series that integrates Metal tempering, Energy conservation and environmental protection, Metal melting and casting, Metal forging heating and Improve production efficiency，it has been widely used in machinery, petroleum, light industry, automobile, Machinery manufacturing and other industries，is a Regenerative gas truck furnace，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Regenerative gas truck furnace

3、Functional advantages of Regenerative gas truck furnace

Regenerative gas truck furnaces have the following advantages.

1. Wide application range

The Regenerative gas truck furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Improve product quality

Because the Regenerative gas truck furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Rapid temperature rise

The Regenerative gas truck furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Multiple fuel options

Although the Regenerative gas truck furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Intelligent control

The Regenerative gas truck furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Regenerative gas truck furnace

4、Regenerative gas truck furnace structure

The Regenerative gas truck furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Regenerative gas truck furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Regenerative gas truck furnace

5、On-site real shot of Regenerative gas truck furnace

High-definition pictures of various types of Regenerative gas truck furnace are displayed for customers who are about to buy. Please submit a telephone appointment for physical inspection.。

Regenerative gas truck furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Regenerative gas truck furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Mainly used forImprove production efficiency,Metal heat treatment,Energy conservation and environmental protection,Metal forging heating andMetal heat treatment。