Introduction to Step by step quenching and tempering furnace and forging furnace structure principle

Step by step quenching and tempering furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，was developed and designed by One-combustion energy saving。

1、Brief introduction of Step by step quenching and tempering furnace

Step by step quenching and tempering furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it can be used in Household necessities, aerospace, Machinery manufacturing, pharmacy, shipping and other industries。

Step by step quenching and tempering furnace

2、On-site real shot of Step by step quenching and tempering furnace

Overview of high-definition pictures,the product looks atmospheric., different specifications and models。

Step by step quenching and tempering furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Step by step quenching and tempering furnace performance advantage

Step by step quenching and tempering furnaces have the following advantages.

1. Uniform heating

The Step by step quenching and tempering furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Intelligent control

The Step by step quenching and tempering furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Wide application range

The Step by step quenching and tempering furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Improve product quality

Because the Step by step quenching and tempering furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Wide application range

The Step by step quenching and tempering furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Step by step quenching and tempering furnace

4、Step by step quenching and tempering furnace application

Step by step quenching and tempering furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Step by step quenching and tempering furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Step by step quenching and tempering furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Step by step quenching and tempering furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Step by step quenching and tempering furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Step by step quenching and tempering furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Step by step quenching and tempering furnace

5、Step by step quenching and tempering furnace field real shot

The following is the live video of Step by step quenching and tempering furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace. of One-combustion energy savingStep by step quenching and tempering furnace.。

Step by step quenching and tempering furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd The structure is novel, special, advanced, reasonable and scientific.，the main structure includes ventilation system, furnace chamber, Radiation chamber, combustor, ventilation system and so on。

6、Step by step quenching and tempering furnace price

The Step by step quenching and tempering furnace price is introduced as follows:

1. Low cost of raw materials

The production cost determines the price. The production cost here mainly includes technology, materials, technology, manpower and other related factors, among which the technology content is high, and the cost is relatively high, but the performance will be better; The better the quality of raw materials, the greater the cost and the longer the overall life of the product; If the manufacturer has a rational manufacturing process and strict production management system, and can make full use of human and material resources, then it can reduce the waste of expenses and production costs to a great extent, and the Step by step quenching and tempering furnace just meets this condition, so as to ensure the high-tech content and high quality of products, it can also enjoy low prices.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Step by step quenching and tempering furnace have more or less differences in price.

3. select a qualified person

The quality of material selection is one of the main factors that directly affect the Step by step quenching and tempering furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

4. deploy

Products of the same style, different configurations, the product price is definitely different, therefore, the Step by step quenching and tempering furnace price is affected by the configuration, and the price varies.

5. company strength

One-combustion energy saving is a self-produced and self-sold Step by step quenching and tempering furnace, and has rich experience in the production and manufacturing of Step by step quenching and tempering furnace. In the process of production and manufacturing, there is less waste of resources, and the corresponding product prices are also low.

Step by step quenching and tempering furnace

Step by step quenching and tempering furnaceStrong adaptability,energy-efficient,energy saving and environmental protection,Stable and reliable,Easy to maintain，It has the functions of Metal forging heating, Metal heat treatment, Metal tempering, Metal melting and casting and Energy conservation and environmental protection。