Introduction to Step by step billet heating furnace, introduction to forging furnace function advantages and characteristics

Step by step billet heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Step by step billet heating furnace

Step by step billet heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，usually used in heat treatment, electron, building materials, Household necessities, machinery and other fields，generally, it is composed of ventilation system, combustor, ventilation system, Radiation chamber, ventilation system and other major components，This Step by step billet heating furnaceThe structural design is simple, novel and special.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，modern technology。

Step by step billet heating furnace

2、Step by step billet heating furnace principle

Step by step billet heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，widely used inlight industry,petroleum,material,Machinery manufacturing,automobile and other industries，customizable。

Step by step billet heating furnace

3、Step by step billet heating furnace characteristics

The Step by step billet heating furnace features are as follows:

1. Stable and reliable

The Step by step billet heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Step by step billet heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Step by step billet heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Strong adaptability

The Step by step billet heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Step by step billet heating furnace

4、Step by step billet heating furnace function

Step by step billet heating furnaceit has the functions of temper, hardening and tempering, Forging heating, normalizing and Casting heating，Simple structure and reliable operation.，it is usually composed of furnace chamber, recovery of waste heat, convection chamber, furnace chamber and recovery of waste heat，widely used in surface treatment, light industry, Household necessities, machinery, building materials and other fields，the product looks beautiful.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Step by step billet heating furnace

5、Step by step billet heating furnace structure composition

The Step by step billet heating furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Step by step billet heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Step by step billet heating furnace

6、Brief introduction of Step by step billet heating furnace

Step by step billet heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is based on One-combustion energy saving is an advanced Step by step billet heating furnace developed by our company in combination with the actual situation of the industry。

Step by step billet heating furnace

Step by step billet heating furnaceit can be used in war industry, metallurgy, aerospace, pharmacy, shipping and other industries，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。