Introduction to Three-stage walking furnace, Forging furnace advantages, characteristics and principles

Three-stage walking furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Strong adaptability,energy-efficient,Easy to control,Stable and reliable,Easy to control，is designed by One-combustion energy saving with advanced technology。The following is to introduce the Three-stage walking furnace:

1、Brief introduction of Three-stage walking furnace

Three-stage walking furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，is carefully developed by One-combustion energy saving combined with advanced technology。

Three-stage walking furnace

2、Three-stage walking furnace structure composition

The Three-stage walking furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Three-stage walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Three-stage walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Three-stage walking furnace

3、Three-stage walking furnace field real shot

The following is the live video of Three-stage walking furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs. of One-combustion energy savingProduction and processing的Three-stage walking furnace.。

Three-stage walking furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd multifunctional, with functions such as heat treatment, Casting heating, temper, anneal and Forging heating。

4、Functional advantages of Three-stage walking furnace

Three-stage walking furnaces have the following advantages.

1. Multiple fuel options

Although the Three-stage walking furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. easy to operate

The operation interface of the Three-stage walking furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Uniform heating

The Three-stage walking furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Three-stage walking furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Extend the service life of equipment

The Three-stage walking furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Three-stage walking furnace

5、How much is the Three-stage walking furnace?

The Three-stage walking furnace price is introduced as follows:

1. company strength

Reliable manufacturers can produce excellent products, and such manufacturers have high comprehensive credibility and can design products in all directions. Therefore, compared with other manufacturers, such products have higher scientific and technological content and more functions. One-combustion energy saving's reputation and products are very high, and it is a trustworthy big brand and manufacturer.

2. market

This is one of the external factors that lead to price fluctuation. Only after fully understanding the market can we make a reasonable decision. One-combustion energy saving has a deep understanding of this factor, so the price of our Three-stage walking furnace is more reasonable.

3. raw material

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

4. Model size

The price of Three-stage walking furnace mainly depends on its different specifications. The products with larger specifications will have higher relative products and bring more benefits to customers.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Three-stage walking furnace

6、One-combustion energy saving workshop real shot

On-site aerial photography of Three-stage walking furnace。

Three-stage walking furnace

As you can see from the live video.One-combustion energy saving multifunctional, with functions such as Casting heating, hardening and tempering, anneal, normalizing and heat treatment。

Three-stage walking furnaceit is mainly composed of ventilation system, recovery of waste heat, ventilation system, furnace chamber and furnace chamber，Commonly used inMetal heat treatment,Metal melting and casting,Metal forging heating,Metal heat treatment,Metal tempering and so on，the main features are Easy to maintain, Strong adaptability, energy-efficient, energy saving and environmental protection and Stable and reliable。