What is a Three-stage step heating furnace? Introduction to the advantages and characteristics of the heating furnace

Three-stage step heating furnaceIt is a forging heating device using gas as fuel.，it is an ideal choice for customers to buy Three-stage step heating furnace。

1、Brief introduction of Three-stage step heating furnace

Three-stage step heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Three-stage step heating furnace

2、Working principle of Three-stage step heating furnace

Three-stage step heating furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it has the functions of quench, Forging heating, temper, anneal and hardening and tempering。

Three-stage step heating furnace

3、Three-stage step heating furnace application

Three-stage step heating furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Three-stage step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Three-stage step heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Three-stage step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal forging heating

The Three-stage step heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Three-stage step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Three-stage step heating furnace

4、Three-stage step heating furnace display

The omni-directional high-definition real shot of the Three-stage step heating furnace is shown as follows to meet the purchase needs of our customers.。

Three-stage step heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Three-stage step heating furnace characteristics

The Three-stage step heating furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Three-stage step heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Stable and reliable

The Three-stage step heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Three-stage step heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Easy to maintain

The structural design of the Three-stage step heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Three-stage step heating furnace

6、Introduction of Three-stage step heating furnace characteristics

Three-stage step heating furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Three-stage step heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Efficient heating

The Three-stage step heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Three-stage step heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Three-stage step heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to maintain

The structural design of the Three-stage step heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Three-stage step heating furnace

Three-stage step heating furnaceit is widely used inchemical industry,aerospace,material,pharmacy,automobile and other industries，the product looks beautiful.。