What is a Three-stage stepwise heat treatment furnace? forging furnace specifications, models, and parameters

Three-stage stepwise heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as Forging heating, quench, normalizing, Casting heating and heat treatment，it is mainly composed of convection chamber, recovery of waste heat, Radiation chamber, ventilation system and combustor，usually used in metallurgy, electron, light industry, machinery, petroleum and other fields，is based on One-combustion energy saving is a Three-stage stepwise heat treatment furnace newly developed by One-combustion energy saving。

1、Brief introduction of Three-stage stepwise heat treatment furnace

Three-stage stepwise heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，features include Easy to control, Easy to maintain, energy-efficient, energy saving and environmental protection and Strong adaptability，It has the functions of Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal melting and casting and Metal tempering，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Three-stage stepwise heat treatment furnace

2、Three-stage stepwise heat treatment furnace function

Three-stage stepwise heat treatment furnaceit has the functions of temper, heat treatment, normalizing, quench and anneal，the product looks atmospheric.，It has a wide range of uses, including Improve production efficiency, Metal melting and casting, Metal forging heating, Metal heat treatment and Energy conservation and environmental protection。

Three-stage stepwise heat treatment furnace

3、Structural advantages of Three-stage stepwise heat treatment furnace

The Three-stage stepwise heat treatment furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Three-stage stepwise heat treatment furnace

4、Three-stage stepwise heat treatment furnace function

Three-stage stepwise heat treatment furnacemultifunctional, with functions such as temper, Casting heating, Forging heating, hardening and tempering and heat treatment，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，Widely used in Metal forging heating, Metal heat treatment, Energy conservation and environmental protection, Metal tempering and Metal melting and casting，favorable price。

Three-stage stepwise heat treatment furnace

5、Three-stage stepwise heat treatment furnace principle

Three-stage stepwise heat treatment furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it can be used in aerospace, Machinery manufacturing, material, surface treatment, shipping and other industries，the main features are Stable and reliable, energy saving and environmental protection, Easy to control, Strong adaptability and Easy to maintain。

Three-stage stepwise heat treatment furnace

Three-stage stepwise heat treatment furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a popular Three-stage stepwise heat treatment furnace，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。