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What is a Regenerative burner stepper industrial furnace? Introduction to the advantages and characteristics of the Forging furnace

2025-5-27

Regenerative burner stepper industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,Commonly used inMetal melting and casting,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating,Metal heat treatment and so on,features include Strong adaptability, energy-efficient, Easy to control, Easy to maintain and energy saving and environmental protection,in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

1、Brief introduction of Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,multifunctional, with functions such as heat treatment, anneal, Forging heating, hardening and tempering and temper,The structural design is more advanced and reasonable.,structure mainly includes: ventilation system, Radiation chamber, recovery of waste heat, ventilation system, furnace chamber and so on,is a kind of high quality and low price Regenerative burner stepper industrial furnace,usually used in automobile, building materials, shipping, pharmacy, war industry and other fields。

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

2、Functional advantages of Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaces have the following advantages.

  1. Reduce operating costs
  2. The efficient combustion and waste heat recovery system of the Regenerative burner stepper industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

  3. Multiple fuel options
  4. Although the Regenerative burner stepper industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  5. Extend the service life of equipment
  6. The Regenerative burner stepper industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  7. Rapid temperature rise
  8. The Regenerative burner stepper industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  9. Improve product quality
  10. Because the Regenerative burner stepper industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

3、Regenerative burner stepper industrial furnace work site real shot

The details of the Regenerative burner stepper industrial furnace are displayed in many directions, and the Regenerative burner stepper industrial furnace is beautiful and cost-effective.。

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Video analysis of Regenerative burner stepper industrial furnace

On-site aerial photography of Regenerative burner stepper industrial furnace。

Regenerative burner stepper industrial furnace

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

5、Structural advantages of Regenerative burner stepper industrial furnace

The Regenerative burner stepper industrial furnace has the following structure

  1. Radiation chamber
  2. The heat load of the main place for Regenerative burner stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  3. convection chamber
  4. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  5. Radiation chamber
  6. The heat load of the main place for Regenerative burner stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. combustor
  8. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  9. ventilation system
  10. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

6、High-definition picture display of One-combustion energy saving workshop

The finished products of the Regenerative burner stepper industrial furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

One-combustion energy saving

One-combustion energy saving

The finished products of the Regenerative burner stepper industrial furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

Regenerative burner stepper industrial furnaceHeat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。