Introduction to Chain plate continuous heating furnace and Forging furnace advantages and features
Chain plate continuous heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,The structural design is simple, novel and special.,Structure consists of ventilation system, convection chamber, Radiation chamber, convection chamber, combustor and so on,is an advanced Chain plate continuous heating furnace developed by our company in combination with the actual situation of the industry。The following is to introduce the Chain plate continuous heating furnace:
1、Brief introduction of Chain plate continuous heating furnace
Chain plate continuous heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。
Chain plate continuous heating furnace
2、Chain plate continuous heating furnace structure
The Chain plate continuous heating furnace structure is introduced as follows:
- convection chamber
- Waste heat recovery system
- furnace chamber
- Radiation chamber
- combustor
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
A space for holding metallic materials for heating.
The heat load of the main place for Chain plate continuous heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Chain plate continuous heating furnace
3、Chain plate continuous heating furnace use
The purpose of Chain plate continuous heating furnace is introduced as follows:
- Metal forging heating
- Energy conservation and environmental protection
- Metal heat treatment
- Metal tempering
- Metal melting and casting
The Chain plate continuous heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
The Chain plate continuous heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
In addition to forging heating, Chain plate continuous heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
By properly heating and cooling the metal material, the Chain plate continuous heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
Although it is mainly used for forging heating, some types of Chain plate continuous heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
Chain plate continuous heating furnace
4、Chain plate continuous heating furnace characteristics
The Chain plate continuous heating furnace features are as follows:
- Efficient heating
- Easy to control
- energy saving and environmental protection
- Efficient heating
- Stable and reliable
The Chain plate continuous heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.
The Chain plate continuous heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.
The Chain plate continuous heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
Chain plate continuous heating furnace
5、Chain plate continuous heating furnace principle
Chain plate continuous heating furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。
Chain plate continuous heating furnace
6、One-combustion energy saving service
It takes a long time to buy the product back, and if the after-sales service is not guaranteed, it will also produce higher expenses. Therefore, when purchasing the Chain plate continuous heating furnace, we should pay special attention to the after-sales situation of the manufacturer. One-combustion energy saving provides customers with perfect pre-sale, in-sale and after-sale services, completely dispelling customers' worries and enjoying One-combustion energy saving's full-station service experience with peace of mind.。
One-combustion energy saving
Chain plate continuous heating furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,It can be used for Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment, Improve production efficiency, Metal forging heating and so on。
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