What is a Roller bottom quenching heat treatment furnace? Introduction to the advantages and characteristics of heating furnace functions

Roller bottom quenching heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks beautiful.。

1、Brief introduction of Roller bottom quenching heat treatment furnace

Roller bottom quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，The structure is novel, special, advanced, reasonable and scientific.，structure mainly includes: furnace chamber, combustor, ventilation system, recovery of waste heat, Radiation chamber and so on，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，support customization。

Roller bottom quenching heat treatment furnace

2、Roller bottom quenching heat treatment furnace customer scene picture

Excellent materials, atmospheric design, fine workmanship, impeccable, trustworthy, all-round high-definition shooting, which is helpful for customers' reference.。

Roller bottom quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Roller bottom quenching heat treatment furnace structure composition

The Roller bottom quenching heat treatment furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Roller bottom quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom quenching heat treatment furnace

4、Roller bottom quenching heat treatment furnace HD real shot

The following is the live video of Roller bottom quenching heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes. of Roller bottom quenching heat treatment furnace.。

Roller bottom quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving the main structure includes convection chamber, convection chamber, Radiation chamber, recovery of waste heat and furnace chamber。

5、Roller bottom quenching heat treatment furnace performance advantage

Roller bottom quenching heat treatment furnaces have the following advantages.

1. easy to operate

The operation interface of the Roller bottom quenching heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom quenching heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Improve product quality

Because the Roller bottom quenching heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Extend the service life of equipment

The Roller bottom quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Uniform heating

The Roller bottom quenching heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Roller bottom quenching heat treatment furnace

6、Roller bottom quenching heat treatment furnace price consultation

The Roller bottom quenching heat treatment furnace price is introduced as follows:

1. company strength

There are many manufacturers of products in Jinan, and the strength, technology and after-sales of each manufacturer are different, so the quotation for Roller bottom quenching heat treatment furnace is naturally different.

2. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

3. Sales model

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Roller bottom quenching heat treatment furnace is low.

4. Reasonable cost

Cost plays a decisive role in the price. The cost mainly includes the initial investment of the product, such as time, manpower and materials selected. The more the investment cost, the higher the relative product pricing. On the contrary, the less the input cost, the lower the price.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Roller bottom quenching heat treatment furnace have more or less differences in price.

Roller bottom quenching heat treatment furnace

Roller bottom quenching heat treatment furnacethe product looks atmospheric.，widely used in machinery, metallurgy, pharmacy, building materials, war industry and other fields。