Introduction to Roller bottom isothermal spheroidization annealing furnace, introduction to forging furnace advantages and characteristics

Roller bottom isothermal spheroidization annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the functions of temper, Forging heating, anneal, heat treatment and Casting heating，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the main features are Easy to control, Stable and reliable, Strong adaptability, Easy to maintain and Easy to maintain，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

1、Brief introduction of Roller bottom isothermal spheroidization annealing furnace

Roller bottom isothermal spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，has been favored by more and more customers.。

Roller bottom isothermal spheroidization annealing furnace

2、Roller bottom isothermal spheroidization annealing furnace field real shot

There are many specifications and models of Roller bottom isothermal spheroidization annealing furnace, which can be selected by users at will. The high-definition factory map is available for our customers to visit.。

Roller bottom isothermal spheroidization annealing furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Roller bottom isothermal spheroidization annealing furnace application

Roller bottom isothermal spheroidization annealing furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Roller bottom isothermal spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Roller bottom isothermal spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Roller bottom isothermal spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Roller bottom isothermal spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Roller bottom isothermal spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Roller bottom isothermal spheroidization annealing furnace

4、Roller bottom isothermal spheroidization annealing furnace video live broadcast

On-site aerial photography of Roller bottom isothermal spheroidization annealing furnace。

Roller bottom isothermal spheroidization annealing furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd The overall structural design is simple, diverse and beautiful.，it is mainly composed of furnace chamber, ventilation system, combustor, Radiation chamber and convection chamber。

5、Structural characteristics of Roller bottom isothermal spheroidization annealing furnace

The Roller bottom isothermal spheroidization annealing furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roller bottom isothermal spheroidization annealing furnace

6、Roller bottom isothermal spheroidization annealing furnace price

The Roller bottom isothermal spheroidization annealing furnace price is introduced as follows:

1. Company size

Although there are many manufacturers of products in Shandong(Province), there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

2. Brand strength

At present, there are various brands of Roller bottom isothermal spheroidization annealing furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Roller bottom isothermal spheroidization annealing furnace are different.

3. cost of production

Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Roller bottom isothermal spheroidization annealing furnace price is low.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Self quality

Generally speaking, the higher the product quality, the higher the Roller bottom isothermal spheroidization annealing furnace price. A reasonable balance is made between quality and price, so that the comprehensive quality of the product can meet the customer's use standards and meet the basic needs of customers in terms of price.

Roller bottom isothermal spheroidization annealing furnace

Roller bottom isothermal spheroidization annealing furnaceThe user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，multifunctional, with functions such as hardening and tempering, quench, temper, heat treatment and anneal。