What is a Regenerative burner roller bottom furnace? Introduction to the advantages and characteristics of Forging furnace functions

Regenerative burner roller bottom furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The structural design is simple, novel and special.，it is mainly composed of combustor, ventilation system, convection chamber, furnace chamber and combustor，is developed and improved by One-combustion energy saving。

1、Brief introduction of Regenerative burner roller bottom furnace

Regenerative burner roller bottom furnaceIt is a forging heating device using gas as fuel.。

Regenerative burner roller bottom furnace

2、Regenerative burner roller bottom furnace application

Regenerative burner roller bottom furnaces have the following purposes.

1. Energy conservation and environmental protection

The Regenerative burner roller bottom furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner roller bottom furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Regenerative burner roller bottom furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Regenerative burner roller bottom furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Regenerative burner roller bottom furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner roller bottom furnace

3、Structural characteristics of Regenerative burner roller bottom furnace

The Regenerative burner roller bottom furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative burner roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Regenerative burner roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Regenerative burner roller bottom furnace

4、Video analysis of Regenerative burner roller bottom furnace

The following is the live video of Regenerative burner roller bottom furnace designed and produced by One-combustion energy saving for users, from which we can see the Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability. of Regenerative burner roller bottom furnace.。

Regenerative burner roller bottom furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd multifunctional, with functions such as temper, quench, temper, Forging heating and hardening and tempering。

5、Regenerative burner roller bottom furnace field real shot

Various combinations of Regenerative burner roller bottom furnace can meet the diverse needs of customers. The following are High definition shooting andthe product looks atmospheric., which are trustworthy.。

Regenerative burner roller bottom furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Company preferential activities

Regenerative burner roller bottom furnace is a new type of Forging furnace introduced by One-combustion energy saving manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for Machinery manufacturing and other industries. Now consult One-combustion energy savingRegenerative burner roller bottom furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

Regenerative burner roller bottom furnacethe advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，Structure consists of Radiation chamber, ventilation system, recovery of waste heat, ventilation system, convection chamber and so on，Regenerative burner roller bottom furnaceThe overall structural design is simple and novel.。