Introduction to Environmentally friendly roller furnace, introduction to forging furnace function advantages and characteristics

Environmentally friendly roller furnaceIt is a forging heating device using gas as fuel.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，Simple structure and advanced technology.，it is usually composed of ventilation system, combustor, ventilation system, Radiation chamber and convection chamber，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Environmentally friendly roller furnace

Environmentally friendly roller furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a kind of Environmentally friendly roller furnace manufactured by One-combustion energy saving。

Environmentally friendly roller furnace

2、Structural advantages of Environmentally friendly roller furnace

The Environmentally friendly roller furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Environmentally friendly roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Environmentally friendly roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Environmentally friendly roller furnace

3、Environmentally friendly roller furnace HD real picture

The Environmentally friendly roller furnace looks beautiful and atmospheric, and it is realistic for customers to visit.。

Environmentally friendly roller furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Environmentally friendly roller furnace principle

Environmentally friendly roller furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the structure of combustor, furnace chamber, ventilation system, recovery of waste heat and ventilation system，the main structure includes Radiation chamber, furnace chamber, combustor, ventilation system, recovery of waste heat and so on，This Environmentally friendly roller furnaceThe overall structural design is relatively simple，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，be loved by our customers.。

Environmentally friendly roller furnace

5、Introduction of advantages of Environmentally friendly roller furnace

Environmentally friendly roller furnaces have the following advantages.

1. Extend the service life of equipment

The Environmentally friendly roller furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Efficient combustion

The Environmentally friendly roller furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Intelligent control

The Environmentally friendly roller furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The Environmentally friendly roller furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. easy to operate

The operation interface of the Environmentally friendly roller furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Environmentally friendly roller furnace

6、Brief introduction of Environmentally friendly roller furnace

Environmentally friendly roller furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，widely used inmachinery,electron,surface treatment,light industry,automobile and other industries，it has been widely used in petroleum, aerospace, chemical industry, machinery, automobile and other industries。

Environmentally friendly roller furnace

Environmentally friendly roller furnaceit is widely used in Machinery manufacturing, building materials, material, metallurgy, heat treatment and other industries，It has a wide range of uses, including Metal tempering, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection and Metal forging heating。