Introduction to Medium carbon steel heating furnace, introduction to Forging furnace function advantages and characteristics

Medium carbon steel heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Medium carbon steel heating furnace

Medium carbon steel heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is widely used inHousehold necessities,machinery,light industry,automobile,shipping and other industries，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a Medium carbon steel heating furnace newly developed by One-combustion energy saving。

Medium carbon steel heating furnace

2、Introduction of advantages of Medium carbon steel heating furnace

Medium carbon steel heating furnaces have the following advantages.

1. easy to operate

The operation interface of the Medium carbon steel heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Multiple fuel options

Although the Medium carbon steel heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Uniform heating

The Medium carbon steel heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Extend the service life of equipment

The Medium carbon steel heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Medium carbon steel heating furnace

3、Structural characteristics of Medium carbon steel heating furnace

The Medium carbon steel heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Medium carbon steel heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Medium carbon steel heating furnace

4、Medium carbon steel heating furnace application

Medium carbon steel heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Medium carbon steel heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Medium carbon steel heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Medium carbon steel heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Medium carbon steel heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Medium carbon steel heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Medium carbon steel heating furnace

5、Advantages of Medium carbon steel heating furnace principle

Medium carbon steel heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，was developed and designed by One-combustion energy saving。

Medium carbon steel heating furnace

6、Brief introduction of Medium carbon steel heating furnace

Medium carbon steel heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of hardening and tempering, heat treatment, hardening and tempering, Forging heating and normalizing，it is mainly composed of furnace chamber, combustor, Radiation chamber, convection chamber and ventilation system，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，has been favored by more and more customers.。

Medium carbon steel heating furnace

Medium carbon steel heating furnaceThe structural design is simple, novel and special.，it is mainly composed of recovery of waste heat, ventilation system, convection chamber, Radiation chamber and ventilation system，multifunctional, with functions such as quench, normalizing, temper, heat treatment and Forging heating。