Introduction to Full fiber well furnace, advantages, characteristics and principles of forging furnace

Full fiber well furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Structure consists of furnace chamber, Radiation chamber, convection chamber, recovery of waste heat, ventilation system and so on，productThe structure is novel, special, advanced, reasonable and scientific.，is a kind of Full fiber well furnace manufactured by One-combustion energy saving。

1、Brief introduction of Full fiber well furnace

Full fiber well furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，usually used in automobile, shipping, metallurgy, light industry, machinery and other fields，is a popular Full fiber well furnace，features include Easy to maintain, energy-efficient, Stable and reliable, Easy to control and energy saving and environmental protection。

Full fiber well furnace

2、Full fiber well furnace performance advantage

Full fiber well furnaces have the following advantages.

1. Uniform heating

The Full fiber well furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber well furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Improve product quality

Because the Full fiber well furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Extend the service life of equipment

The Full fiber well furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Efficient combustion

The Full fiber well furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Full fiber well furnace

3、Full fiber well furnace function

Full fiber well furnacemultifunctional, with functions such as quench, hardening and tempering, anneal, heat treatment and Casting heating，the product looks beautiful.，customizable。

Full fiber well furnace

4、Structural advantages of Full fiber well furnace

The Full fiber well furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Full fiber well furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Full fiber well furnace

5、Full fiber well furnace application

Full fiber well furnaces have the following purposes.

1. Improve production efficiency

The Full fiber well furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Full fiber well furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Full fiber well furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Full fiber well furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Full fiber well furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Full fiber well furnace

Full fiber well furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。