Brief introduction and functional advantages of Continuous quenching and tempering heat treatment furnace

Continuous quenching and tempering heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，features include Easy to control, Strong adaptability, Stable and reliable, energy saving and environmental protection and energy-efficient，The overall structural design is relatively simple，generally, it is composed of recovery of waste heat, furnace chamber, combustor, convection chamber, ventilation system and other major components，is a Continuous quenching and tempering heat treatment furnace newly developed by One-combustion energy saving。

1、Brief introduction of Continuous quenching and tempering heat treatment furnace

Continuous quenching and tempering heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Continuous quenching and tempering heat treatment furnace

2、Continuous quenching and tempering heat treatment furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Continuous quenching and tempering heat treatment furnace

As you can see from the live video.，One-combustion energy saving the main features are Easy to maintain, Easy to maintain, Strong adaptability, energy saving and environmental protection and energy-efficient。

3、Continuous quenching and tempering heat treatment furnace application

Continuous quenching and tempering heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous quenching and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Continuous quenching and tempering heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Continuous quenching and tempering heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Continuous quenching and tempering heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Continuous quenching and tempering heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Continuous quenching and tempering heat treatment furnace

4、Structural advantages of Continuous quenching and tempering heat treatment furnace

The Continuous quenching and tempering heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous quenching and tempering heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Radiation chamber

The heat load of the main place for Continuous quenching and tempering heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Continuous quenching and tempering heat treatment furnace

5、Introduction of Continuous quenching and tempering heat treatment furnace characteristics

Continuous quenching and tempering heat treatment furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous quenching and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Continuous quenching and tempering heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Continuous quenching and tempering heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous quenching and tempering heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Continuous quenching and tempering heat treatment furnace

6、Continuous quenching and tempering heat treatment furnace use

The purpose of Continuous quenching and tempering heat treatment furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Continuous quenching and tempering heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous quenching and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Continuous quenching and tempering heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Continuous quenching and tempering heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Continuous quenching and tempering heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Continuous quenching and tempering heat treatment furnace

Continuous quenching and tempering heat treatment furnaceis a kind of high quality and low price Continuous quenching and tempering heat treatment furnace，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。