Introduction to Isothermal quenching heat treatment heating furnace and forging furnace structure principle

Isothermal quenching heat treatment heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，widely used in surface treatment, chemical industry, machinery, Household necessities, shipping and other fields，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

1、Brief introduction of Isothermal quenching heat treatment heating furnace

Isothermal quenching heat treatment heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is mainly composed of combustor, convection chamber, recovery of waste heat, Radiation chamber and ventilation system，This productThe structural design is simple, novel and special.。

Isothermal quenching heat treatment heating furnace

2、Isothermal quenching heat treatment heating furnace function

Isothermal quenching heat treatment heating furnacemultifunctional, with functions such as quench, Casting heating, anneal, Forging heating and normalizing，the product looks atmospheric.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，the main features are Easy to control, Strong adaptability, energy-efficient, Easy to maintain and Stable and reliable，customizable。

Isothermal quenching heat treatment heating furnace

3、Isothermal quenching heat treatment heating furnace real shot picture

One-combustion energy saving Isothermal quenching heat treatment heating furnacethe product looks beautiful., the picture is taken.。

Isothermal quenching heat treatment heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Isothermal quenching heat treatment heating furnace application

Isothermal quenching heat treatment heating furnaces have the following purposes.

1. Energy conservation and environmental protection

The Isothermal quenching heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal heat treatment

In addition to forging heating, Isothermal quenching heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Isothermal quenching heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Isothermal quenching heat treatment heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Isothermal quenching heat treatment heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Isothermal quenching heat treatment heating furnace

5、Structural advantages of Isothermal quenching heat treatment heating furnace

The Isothermal quenching heat treatment heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Isothermal quenching heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Isothermal quenching heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Isothermal quenching heat treatment heating furnace

Isothermal quenching heat treatment heating furnaceThe overall structural design is relatively simple and compact.，the main structure includes recovery of waste heat, ventilation system, Radiation chamber, convection chamber, ventilation system and so on，it has the functions of anneal, quench, Casting heating, temper and hardening and tempering。