Introduction to Double trolley aluminum alloy furnace, introduction to Forging furnace function advantages and characteristics

Double trolley aluminum alloy furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Double trolley aluminum alloy furnace，be loved by our customers.。

1、Brief introduction of Double trolley aluminum alloy furnace

Double trolley aluminum alloy furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to control, Stable and reliable, energy-efficient, Easy to control and energy saving and environmental protection，multifunctional, with functions such as Casting heating, temper, heat treatment, anneal and hardening and tempering。

Double trolley aluminum alloy furnace

2、Double trolley aluminum alloy furnace structure

The Double trolley aluminum alloy furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Double trolley aluminum alloy furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Double trolley aluminum alloy furnace

3、Functional advantages of Double trolley aluminum alloy furnace

Double trolley aluminum alloy furnaces have the following advantages.

1. Multiple fuel options

Although the Double trolley aluminum alloy furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Rapid temperature rise

The Double trolley aluminum alloy furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Double trolley aluminum alloy furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Wide application range

The Double trolley aluminum alloy furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Double trolley aluminum alloy furnace

4、Double trolley aluminum alloy furnace application

Double trolley aluminum alloy furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Double trolley aluminum alloy furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Double trolley aluminum alloy furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Double trolley aluminum alloy furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Double trolley aluminum alloy furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Energy conservation and environmental protection

The Double trolley aluminum alloy furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Double trolley aluminum alloy furnace

5、Double trolley aluminum alloy furnace advantage

The advantages of Double trolley aluminum alloy furnace are as follows:

1. Intelligent control

The Double trolley aluminum alloy furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Rapid temperature rise

The Double trolley aluminum alloy furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Double trolley aluminum alloy furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Improve product quality

Because the Double trolley aluminum alloy furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Extend the service life of equipment

The Double trolley aluminum alloy furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Double trolley aluminum alloy furnace

6、Video analysis of Double trolley aluminum alloy furnace

Speak directly with facts on the spot。

Double trolley aluminum alloy furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Double trolley aluminum alloy furnacethe advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has been widely used in war industry, shipping, material, light industry, heat treatment and other industries。