Introduction to Rail car heating furnace, introduction to Forging furnace advantages and characteristics

Rail car heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，generally, it is composed of convection chamber, recovery of waste heat, combustor, ventilation system, convection chamber and other major components，Rail car heating furnaceThe structural design is simple, novel and special.，it can be used in pharmacy, heat treatment, chemical industry, petroleum, building materials and other industries，Widely used inMetal tempering,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating,Metal tempering and so on，Strong adaptability,Stable and reliable,Easy to control,energy-efficient,energy saving and environmental protection。The following is to introduce the Rail car heating furnace:

1、Brief introduction of Rail car heating furnace

Rail car heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a common Rail car heating furnace，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，the product looks beautiful.，is developed and improved by One-combustion energy saving。

Rail car heating furnace

2、Rail car heating furnace function

Rail car heating furnacemultifunctional, with functions such as quench, Forging heating, heat treatment, normalizing and anneal，it has been widely used in shipping, chemical industry, war industry, light industry, petroleum and other industries。

Rail car heating furnace

3、Rail car heating furnace characteristics

The Rail car heating furnace features are as follows:

1. Efficient heating

The Rail car heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Rail car heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Rail car heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Rail car heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Rail car heating furnace

4、Rail car heating furnace use

The purpose of Rail car heating furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Rail car heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Rail car heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Rail car heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Rail car heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Rail car heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Rail car heating furnace

5、Rail car heating furnace structure composition

The Rail car heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Rail car heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Rail car heating furnace

6、Rail car heating furnace price concessions

The Rail car heating furnace price is introduced as follows:

1. Different regions

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

2. product quality

Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.

3. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Rail car heating furnace price and service can meet the actual needs of customers.

4. technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

5. Brand strength

At present, there are various brands of Rail car heating furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Rail car heating furnace are different.

Rail car heating furnace

Rail car heating furnaceit has the functions of anneal, heat treatment, quench, normalizing and Forging heating，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，It has a wide range of uses, and is often used inMetal heat treatment,Metal melting and casting,Energy conservation and environmental protection,Metal forging heating,Metal heat treatment and so on。