Introduction to Air quenching gas trolley furnace, introduction to forging furnace function advantages and characteristics

Air quenching gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，can be customized according to user's needs.。The following is to introduce the Air quenching gas trolley furnace:

1、Brief introduction of Air quenching gas trolley furnace

Air quenching gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a common Air quenching gas trolley furnace，it can be used in shipping, machinery, aerospace, electron, building materials and other industries，has been favored by more and more customers.。

Air quenching gas trolley furnace

2、Air quenching gas trolley furnace real beat

The panoramic shooting of One-combustion energy saving Air quenching gas trolley furnace is shown as follows.。

Air quenching gas trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Air quenching gas trolley furnace use

The purpose of Air quenching gas trolley furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Air quenching gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Air quenching gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Air quenching gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Air quenching gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Air quenching gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Air quenching gas trolley furnace

4、Air quenching gas trolley furnace structure composition

The Air quenching gas trolley furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Air quenching gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Air quenching gas trolley furnace

5、Air quenching gas trolley furnace principle

Air quenching gas trolley furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Air quenching gas trolley furnace

Air quenching gas trolley furnacethe product looks beautiful.，it has the functions of normalizing, quench, Casting heating, heat treatment and anneal，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。