Introduction to Double door quenching trolley furnace and Forging furnace structure principle

Double door quenching trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，The overall structural design is relatively simple，it is mainly composed of combustor, Radiation chamber, recovery of waste heat, furnace chamber and convection chamber，it is widely used inpetroleum,pharmacy,chemical industry,heat treatment,metallurgy and other industries，is based on One-combustion energy saving is a Double door quenching trolley furnace newly developed by One-combustion energy saving。

1、Brief introduction of Double door quenching trolley furnace

Double door quenching trolley furnaceIt is a forging heating device using gas as fuel.，is an advanced Double door quenching trolley furnace developed by our company in combination with the actual situation of the industry。

Double door quenching trolley furnace

2、Double door quenching trolley furnace function

Double door quenching trolley furnacemultifunctional, with functions such as hardening and tempering, quench, heat treatment, normalizing and Casting heating，Stable and reliable,energy saving and environmental protection,Strong adaptability,Easy to control,energy-efficient，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it is an ideal choice for customers to buy Double door quenching trolley furnace。

Double door quenching trolley furnace

3、Double door quenching trolley furnace application

Double door quenching trolley furnaces have the following purposes.

1. Energy conservation and environmental protection

The Double door quenching trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal heat treatment

In addition to forging heating, Double door quenching trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Double door quenching trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Double door quenching trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Double door quenching trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Double door quenching trolley furnace

4、Introduction of Double door quenching trolley furnace characteristics

Double door quenching trolley furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Double door quenching trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Easy to maintain

The structural design of the Double door quenching trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

The combustion system and ventilation system of the Double door quenching trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Double door quenching trolley furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Double door quenching trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Double door quenching trolley furnace

5、Structural advantages of Double door quenching trolley furnace

The Double door quenching trolley furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Double door quenching trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Double door quenching trolley furnace

6、How much is the Double door quenching trolley furnace?

The Double door quenching trolley furnace price is introduced as follows:

1. Self quality

The service life of products with excellent quality will be longer, and at the same time, such products are very high in science and technology, which will create higher benefits for customers and make the price generally high, which is the main reason for the high price.

2. market factors

Market supply and demand is the main objective factor to determine the price, and the imbalance between supply and demand affects the price change. Generally speaking, when the Double door quenching trolley furnace market is in short supply, its price will increase relatively; On the contrary, when the supply exceeds the demand, it also indicates that the competition among manufacturers is fierce. In order to better improve the visibility of manufacturers and occupy a more favorable market position, manufacturers will generally lower their prices appropriately; Only when the market supply and demand reach a balanced state can its normal price be realized.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. After-sales service level

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Double door quenching trolley furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Double door quenching trolley furnace price can meet the purchasing needs of customers.

5. specifications and models

Because of different models, the basic configuration of the product is different, so its cost input will be different. The higher the cost input, the higher the market sales price. Generally speaking, the large-scale Double door quenching trolley furnace has excellent performance, so it also makes the sales price high.

Double door quenching trolley furnace

Double door quenching trolley furnacethe advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，is a popular Double door quenching trolley furnace。