What is a Continuous roller hearth furnace? Introduction to the advantages and characteristics of the Forging furnace

Continuous roller hearth furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Commonly used inEnergy conservation and environmental protection,Metal heat treatment,Metal forging heating,Metal melting and casting,Metal tempering and so on，it has the characteristics of Strong adaptability, Easy to maintain, Stable and reliable, Strong adaptability and energy saving and environmental protection。The following is to introduce the Continuous roller hearth furnace:

1、Brief introduction of Continuous roller hearth furnace

Continuous roller hearth furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It is a product series that integrates Metal melting and casting, Metal forging heating, Metal tempering, Metal heat treatment and Improve production efficiency，The overall structural design is relatively simple and compact.，the main structure includes ventilation system, combustor, Radiation chamber, recovery of waste heat, convection chamber and so on，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has the functions of quench, anneal, hardening and tempering, temper and heat treatment。

Continuous roller hearth furnace

2、Continuous roller hearth furnace display

Take a look at the beautiful pictures of the Continuous roller hearth furnace, showing the product style.。

Continuous roller hearth furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Continuous roller hearth furnace use

The purpose of Continuous roller hearth furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Continuous roller hearth furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Continuous roller hearth furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Continuous roller hearth furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Continuous roller hearth furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Continuous roller hearth furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Continuous roller hearth furnace

4、Functional advantages of Continuous roller hearth furnace

The advantages of Continuous roller hearth furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous roller hearth furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The Continuous roller hearth furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Intelligent control

The Continuous roller hearth furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Wide application range

The Continuous roller hearth furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. easy to operate

The operation interface of the Continuous roller hearth furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Continuous roller hearth furnace

5、Advantages of Continuous roller hearth furnace principle

Continuous roller hearth furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of Forging heating, Casting heating, normalizing, quench and Forging heating，It can be used for Energy conservation and environmental protection, Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Metal melting and casting and so on。

Continuous roller hearth furnace

6、Continuous roller hearth furnace use

The purpose of Continuous roller hearth furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous roller hearth furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Continuous roller hearth furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Continuous roller hearth furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal tempering

By properly heating and cooling the metal material, the Continuous roller hearth furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous roller hearth furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Continuous roller hearth furnace

Continuous roller hearth furnaceIt is a forging heating device using gas as fuel.，Commonly used inEnergy conservation and environmental protection,Metal melting and casting,Metal heat treatment,Metal tempering,Metal forging heating and so on。