Introduction to Large box furnace, introduction to forging furnace function advantages and characteristics

Large box furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the main structure includes ventilation system, recovery of waste heat, ventilation system, recovery of waste heat, furnace chamber and so on，This productThe overall structural design is relatively simple and compact.，is a popular Large box furnace，multifunctional, with functions such as hardening and tempering, quench, Forging heating, temper and normalizing，features include Easy to maintain, Stable and reliable, Strong adaptability, energy-efficient and Easy to control。

1、Brief introduction of Large box furnace

Large box furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Large box furnace

2、Large box furnace performance advantage

The advantages of Large box furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Large box furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Intelligent control

The Large box furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Extend the service life of equipment

The Large box furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Uniform heating

The Large box furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Large box furnace

3、Large box furnace display

Details of One-combustion energy saving Large box furnace,the product looks beautiful.。

Large box furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Large box furnace application

Large box furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Large box furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Large box furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Large box furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Large box furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Large box furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Large box furnace

5、Large box furnace advantage

The advantages of Large box furnace are as follows:

1. easy to operate

The operation interface of the Large box furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Improve product quality

Because the Large box furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Efficient combustion

The Large box furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Wide application range

The Large box furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Rapid temperature rise

The Large box furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Large box furnace

6、Structural advantages of Large box furnace

The Large box furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Large box furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Large box furnace

Large box furnaceit has the characteristics of energy saving and environmental protection, Easy to maintain, Easy to control, Strong adaptability and energy-efficient，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。