Introduction to Tempered gas trolley furnace and heating furnace working principle

Tempered gas trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a Tempered gas trolley furnace newly developed by One-combustion energy saving。

1、Brief introduction of Tempered gas trolley furnace

Tempered gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.。

Tempered gas trolley furnace

2、Tempered gas trolley furnace use

The purpose of Tempered gas trolley furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Tempered gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Tempered gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Tempered gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal heat treatment

In addition to forging heating, Tempered gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Tempered gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Tempered gas trolley furnace

3、Tempered gas trolley furnace real shot picture

One-combustion energy saving Tempered gas trolley furnace, product manufacturer, product features, is the ideal choice for new and old customers.。

Tempered gas trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Advantages of Tempered gas trolley furnace principle

Tempered gas trolley furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it has the characteristics of energy saving and environmental protection, Easy to maintain, Stable and reliable, energy saving and environmental protection and energy-efficient，it mainly includes furnace chamber, convection chamber, combustor, recovery of waste heat and combustor，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，it has the functions of anneal, hardening and tempering, heat treatment, temper and Forging heating。

Tempered gas trolley furnace

5、Tempered gas trolley furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Tempered gas trolley furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Tempered gas trolley furnace

As you can see from the live video.，One-combustion energy saving the main structure includes convection chamber, Radiation chamber, furnace chamber, recovery of waste heat and ventilation system，This productThe overall structural design is relatively simple。

6、Structural characteristics of Tempered gas trolley furnace

The Tempered gas trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Tempered gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Tempered gas trolley furnace

Tempered gas trolley furnacethe advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，it has the functions of anneal, Casting heating, normalizing, heat treatment and temper。