Introduction to Full fiber high-temperature trolley forging heating furnace, Forging furnace advantages, characteristics and principles

Full fiber high-temperature trolley forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as hardening and tempering, Forging heating, anneal, Casting heating and quench，is a common Full fiber high-temperature trolley forging heating furnace，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Full fiber high-temperature trolley forging heating furnace

Full fiber high-temperature trolley forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Full fiber high-temperature trolley forging heating furnace

2、Advantages of Full fiber high-temperature trolley forging heating furnace principle

Full fiber high-temperature trolley forging heating furnaceat work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is mainly composed of convection chamber, ventilation system, combustor, ventilation system and ventilation system，is a Full fiber high-temperature trolley forging heating furnace，the main features are energy-efficient, Easy to maintain, Easy to control, energy-efficient and Easy to control，it is an ideal choice for customers to buy Full fiber high-temperature trolley forging heating furnace。

Full fiber high-temperature trolley forging heating furnace

3、Full fiber high-temperature trolley forging heating furnace application

Full fiber high-temperature trolley forging heating furnaces have the following purposes.

1. Improve production efficiency

The Full fiber high-temperature trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Full fiber high-temperature trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber high-temperature trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Full fiber high-temperature trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Full fiber high-temperature trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Full fiber high-temperature trolley forging heating furnace

4、Full fiber high-temperature trolley forging heating furnace performance advantage

Full fiber high-temperature trolley forging heating furnaces have the following advantages.

1. Efficient combustion

The Full fiber high-temperature trolley forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Full fiber high-temperature trolley forging heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. easy to operate

The operation interface of the Full fiber high-temperature trolley forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Extend the service life of equipment

The Full fiber high-temperature trolley forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Uniform heating

The Full fiber high-temperature trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Full fiber high-temperature trolley forging heating furnace

5、Structural characteristics of Full fiber high-temperature trolley forging heating furnace

The Full fiber high-temperature trolley forging heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Full fiber high-temperature trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Full fiber high-temperature trolley forging heating furnace

6、Full fiber high-temperature trolley forging heating furnace function

Full fiber high-temperature trolley forging heating furnaceit has the functions of heat treatment, temper, normalizing, hardening and tempering and normalizing，is a kind of high quality and low price Full fiber high-temperature trolley forging heating furnace，Commonly used inEnergy conservation and environmental protection,Metal heat treatment,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting and so on，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，has been favored by more and more customers.。

Full fiber high-temperature trolley forging heating furnace

Full fiber high-temperature trolley forging heating furnaceit is mainly composed of ventilation system, convection chamber, recovery of waste heat, furnace chamber and Radiation chamber，the product looks atmospheric.，multifunctional, with functions such as Casting heating, temper, quench, heat treatment and anneal。