Introduction to Metallurgical heating furnace, Forging furnace specifications, model parameters

Metallurgical heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Metallurgical heating furnace:

1、Brief introduction of Metallurgical heating furnace

Metallurgical heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，was developed and designed by One-combustion energy saving。

Metallurgical heating furnace

2、Metallurgical heating furnace application

Metallurgical heating furnaces have the following purposes.

1. Metal forging heating

The Metallurgical heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Metallurgical heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Metallurgical heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Metallurgical heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Metallurgical heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Metallurgical heating furnace

3、Functional advantages of Metallurgical heating furnace

Metallurgical heating furnaces have the following advantages.

1. Multiple fuel options

Although the Metallurgical heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Efficient combustion

The Metallurgical heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Extend the service life of equipment

The Metallurgical heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Metallurgical heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Uniform heating

The Metallurgical heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Metallurgical heating furnace

4、Metallurgical heating furnace function

Metallurgical heating furnacemultifunctional, with functions such as heat treatment, temper, Forging heating, anneal and quench，Easy to maintain,energy saving and environmental protection,Stable and reliable,Easy to control,Easy to control，support customization。

Metallurgical heating furnace

5、Metallurgical heating furnace application

Metallurgical heating furnaces have the following purposes.

1. Improve production efficiency

The Metallurgical heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Metallurgical heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Metallurgical heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Metallurgical heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Metallurgical heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Metallurgical heating furnace

6、Structural characteristics of Metallurgical heating furnace

The Metallurgical heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Metallurgical heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Metallurgical heating furnace

Metallurgical heating furnacethe advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，the product looks beautiful.，Mainly used forMetal melting and casting,Metal tempering,Metal heat treatment,Improve production efficiency andEnergy conservation and environmental protection。