What is a Rapid annealing heat treatment furnace? Introduction to the advantages and characteristics of Forging furnace functions

Rapid annealing heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，widely used in building materials, war industry, chemical industry, light industry, metallurgy and other fields。The following is to introduce the Rapid annealing heat treatment furnace:

1、Brief introduction of Rapid annealing heat treatment furnace

Rapid annealing heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，the product looks atmospheric.，is a Rapid annealing heat treatment furnace newly developed by One-combustion energy saving。

Rapid annealing heat treatment furnace

2、Rapid annealing heat treatment furnace principle

Rapid annealing heat treatment furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，features include Strong adaptability, energy-efficient, Easy to control, Stable and reliable and Easy to maintain，multifunctional, with functions such as Casting heating, quench, heat treatment, Casting heating and heat treatment，generally, it is composed of Radiation chamber, ventilation system, furnace chamber, ventilation system, convection chamber and other major components，This productSimple structure and reliable operation.，it is widely used in aerospace, machinery, Machinery manufacturing, shipping and Household necessities。

Rapid annealing heat treatment furnace

3、Rapid annealing heat treatment furnace advantage

The advantages of Rapid annealing heat treatment furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Rapid temperature rise

The Rapid annealing heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Rapid annealing heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Rapid annealing heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Intelligent control

The Rapid annealing heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Rapid annealing heat treatment furnace

4、Structural characteristics of Rapid annealing heat treatment furnace

The Rapid annealing heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Rapid annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Rapid annealing heat treatment furnace

5、Rapid annealing heat treatment furnace quotation

The Rapid annealing heat treatment furnace price is introduced as follows:

1. Reasonable sales model

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

2. geographical position

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

3. mass discrepancy

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Rapid annealing heat treatment furnace.

4. Model specification

Different customers need different output, different specifications, different product configurations, and their Rapid annealing heat treatment furnace prices are also different. The bigger the specification, the stronger the performance of the product and the higher the quotation.

5. Product technology

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

Rapid annealing heat treatment furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Rapid annealing heat treatment furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Rapid annealing heat treatment furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Rapid annealing heat treatment furnaceit has the functions of normalizing, temper, anneal, Forging heating and hardening and tempering，it has the characteristics of energy-efficient, Strong adaptability, Easy to control, Easy to maintain and energy saving and environmental protection，It is a forging heating device using gas as fuel.。