What is a Continuous isothermal quenching industrial furnace? Introduction to the advantages and characteristics of the forging furnace

Continuous isothermal quenching industrial furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Continuous isothermal quenching industrial furnace

Continuous isothermal quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it mainly includes convection chamber, furnace chamber, recovery of waste heat, furnace chamber and convection chamber，it is widely used in machinery, surface treatment, electron, Machinery manufacturing and machinery，be of high quality，The price is low and affordable。

Continuous isothermal quenching industrial furnace

2、Functional advantages of Continuous isothermal quenching industrial furnace

Continuous isothermal quenching industrial furnaces have the following advantages.

1. Efficient combustion

The Continuous isothermal quenching industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous isothermal quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Extend the service life of equipment

The Continuous isothermal quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Continuous isothermal quenching industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Intelligent control

The Continuous isothermal quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Continuous isothermal quenching industrial furnace

3、Continuous isothermal quenching industrial furnace performance advantage

Continuous isothermal quenching industrial furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Intelligent control

The Continuous isothermal quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Extend the service life of equipment

The Continuous isothermal quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Continuous isothermal quenching industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Improve product quality

Because the Continuous isothermal quenching industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Continuous isothermal quenching industrial furnace

4、Structural advantages of Continuous isothermal quenching industrial furnace

The Continuous isothermal quenching industrial furnace structure is introduced as follows:

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Continuous isothermal quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous isothermal quenching industrial furnace

5、Introduction of Continuous isothermal quenching industrial furnace characteristics

Continuous isothermal quenching industrial furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous isothermal quenching industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous isothermal quenching industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Stable and reliable

The Continuous isothermal quenching industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Continuous isothermal quenching industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Continuous isothermal quenching industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous isothermal quenching industrial furnace

6、Structural characteristics of Continuous isothermal quenching industrial furnace

The Continuous isothermal quenching industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous isothermal quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Continuous isothermal quenching industrial furnace

Continuous isothermal quenching industrial furnacemultifunctional, with functions such as anneal, quench, hardening and tempering, Forging heating and normalizing，widely used inHousehold necessities,pharmacy,chemical industry,building materials,shipping and other industries。